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Structural Engineer - Composite & Product Design

Katalyst Healthcares & Life Sciences · Lindon, UT3w agoverified 8 h ago

BS-level Product Development roles on Crosslinked list a median of $118k (200 that show pay). This posting does not list pay.

Design and analyze composite/structural products, select polymer and metal materials, and run testing

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Worth knowing

Why it is interesting. Broad scope: concept design, FEA, material selection, prototyping and testing all in one role

Might not be for you. Contract role at a staffing agency; mechanical-design heavy rather than polymer science

Bench and deskGeneralistFast-paced BS acceptable

Adjacent materials roleSelect appropriate metal and polymer materials based on product requirements; Design and develop composite/structural products

Seniority
Mid-level
Work
On-site
Type
Contract
Degree
BS
Industry
General manufacturing
Role
Product Development

Role details

Job Summary

We are seeking a Composite Structural Engineer to support the design, development, analysis, testing, and manufacturing of structural products in a fast-paced engineering environment. The ideal candidate will have strong experience with SolidWorks, product design, GD&T, DFMEA, FEA, DFM, material selection, and product testing, along with hands-on manufacturing and troubleshooting capabilities. This role will work closely with cross-functional engineering and manufacturing teams to develop innovative, cost-effective products, evaluate failure modes, perform structural analysis, conduct functional testing, and drive projects from concept through completion.

Experience with sheet metal, plastics, casting, composites, and Value Engineering/VAVE is highly desirable.

Key Responsibilities

  • Design and develop composite/structural products from concept through production.
  • Create and modify 2D drawings and 3D models using SolidWorks.
  • Perform tolerance stack-up, GD&T, DFMEA, and FEA analysis.
  • Apply engineering principles, hand calculations, and handbook methods to product design and analysis.
  • Develop designs using sheet metal, plastics, casting, and other manufacturing processes.
  • Select appropriate metal and polymer materials based on product requirements.
  • Build prototypes and test samples for product validation.
  • Develop test procedures and conduct functional and performance testing.
  • Analyze test results and correlate findings with product performance.
  • Identify and evaluate failure modes, failure margins, and potential design risks.
  • Troubleshoot product and manufacturing issues and recommend corrective actions.
  • Support Value Engineering/VAVE and cost-reduction initiatives.
  • Work closely with manufacturing and cross-functional engineering teams.
  • Manage projects independently from initial concept through completion.
  • Prepare technical documentation, reports, spreadsheets, and databases.
  • Support a fast-paced manufacturing environment and travel up to 10% overnight as required.

Required Skills

  • Product Design & Development
  • Composite/Structural Engineering
  • SolidWorks
  • 2D Drawing & 3D Modeling
  • PDM
  • GD&T
  • Tolerance Stack-Up
  • DFMEA
  • FEA
  • DFM
  • Product Testing & Validation
  • Failure Mode & Failure Analysis
  • Hand Calculations
  • Material Selection
  • Sheet Metal
  • Plastics/Plastic Molding
  • Casting
  • Manufacturing Processes
  • Value Engineering (VAVE)
  • Cost Reduction & Costing
  • Prototype/Test Sample Development
  • Test Equipment Operation
  • Microsoft Excel, Word & Outlook
  • Problem Solving & Root Cause Analysis
  • Project Management
  • Cross-Functional Collaboration
  • Strong Written & Verbal Communication

Education

Bachelor's degree in Mechanical Engineering, Structural Engineering, Materials Engineering, Composite Engineering, or a related engineering field preferred. Equivalent combination of relevant engineering education and hands-on product design/manufacturing experience may be considered. Practical experience with product design, structural analysis, manufacturing, and testing is highly preferred.

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Common questions

Does Katalyst Healthcares & Life Sciences sponsor H-1B visas?

Katalyst Healthcares & Life Sciences has filed H-1B petitions with the US Department of Labor in past years, but this specific posting does not explicitly mention sponsorship for the Structural Engineer - Composite & Product Design role. Confirm with the employer before applying if visa support is required.

Where is the Structural Engineer - Composite & Product Design role at Katalyst Healthcares & Life Sciences based?

This role is based in Lindon, UT.

What degree is required for the Structural Engineer - Composite & Product Design role at Katalyst Healthcares & Life Sciences?

This role requires a BS.

What polymers or materials does this Structural Engineer - Composite & Product Design role work with?

composites, plastics, metals.

What techniques or methods are required for this Structural Engineer - Composite & Product Design role?

FEA, functional/performance testing, tolerance stack-up, failure analysis.