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Materials Engineer, Thermal Protection (Starship)

SpaceX · Cape Canaveral, FL3w ago

BS-level R&D / Research roles on Crosslinked list a median of $125k (354 that show pay). This posting does not list pay.

Develop and test low-density alumina-silica refractory insulators for Starship's thermal protection system.

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Worth knowing

Why it is interesting. Own R&D on the refractory insulator that protects Starship through re-entry — direct impact on vehicle reusability.

Might not be for you. 50-hour weeks typical, outdoor work, and a Space Force background check required; schedule varies with site needs.

Mostly at the benchDeep specialistFast-paced First industry roleBS acceptable Realistic requirements

Adjacent materials roledevelop and optimize low density alumina-silica refractory insulators; operate ceramic and chemical lab tools; TPS material manufacturing

H-1B filings

SpaceX filed 7 H-1B labor applications for scientist and engineer roles from Jan to Dec 2025.

Most common titles: Senior Build Engineer, Starlink Engineer, Propulsion Engineer II. Median filed pay: $120K a year.

From U.S. Department of Labor disclosure data. A filing is a record of past hiring, not a promise about this role, so confirm sponsorship with the employer. Titles and filed pay ·Every employer's filings

Seniority
Entry level
Work
On-site
Type
Full-time
Degree
BS
Experience
1+ yrs
Industry
Aerospace
Role
R&D / Research
Materials
alumina-silica refractory insulatorshigh-temperature ceramics1 roletechnical glassTPS materials

Role details

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

MATERIALS ENGINEER, THERMAL PROTECTION (STARSHIP)

This position within the thermal protection system R&D team will develop and optimize low density alumina-silica refractory insulators. You will have the opportunity to utilize your knowledge, experience, and creativity to develop novel solutions in spacecraft reusability. You will work on designing, testing and analyzing materials for the next generation Starship spacecraft, designed to make humanity an interplanetary species. Role will require significant interface with the design & production engineers, providing the opportunity to continuously improve the production design processing as the team works to establish aircraft-like operations on Starship.

Responsibilities

  • Develop and execute experiments, procedures and tests on developmental components.
  • Design and develop thermal protection hardware to enable and optimize vehicle’s heatshield on material properties and cost reduction.
  • Operate and use ceramic and chemical lab tools and equipment.
  • Work with process engineers to develop scalable production solution.
  • Collaborate with engineering staff from other departments and highly skilled technicians on a daily basis.
  • Manage and track multiple priorities while maintaining a focus on common project goals.

Basic Qualifications

  • Bachelor's degree in materials science, mechanical engineering, or other engineering discipline.
  • 1+ years of experience in high-temperature ceramic or technical glass (academic projects, internships, and traditional professional experience all qualify).

Preferred Skills And Experience

  • Master’s degree in an engineering discipline.
  • Experience with development of material systems from ideation to final product.
  • Experience working directly with system, design, and analysis engineers.
  • Familiarity with hypersonic, spaceflight, or re-entry operating environments, including material degradation mechanisms and failure modes.
  • Familiarity with TPS state-of-the-art and system level design.
  • Hands-on experience with TPS material, technologies and manufacturing.
  • Experience working on spacecraft or launch vehicles.
  • Experience in writing test plans and test procedures.
  • Experience interacting with CAD software and large CAD models.
  • Experience with data acquisition setup and field measurements.
  • Strong problem solving and critical thinking skills, with acute attention to detail.
  • Ability to rapidly change roles and responsibilities while working in a high-paced, challenging work environment.
  • Ability to work well in a team environment and communicate clearly and accurately with a wide range of people.
  • Overall mental fitness with the ability to work in a high-concentration, high-stress environment requiring prolonged mental concentration (under possible extended work hours).

Additional Requirements

  • Ability to pass Space Force background check for Cape Canaveral.
  • Occasional travel may be required.
  • Willingness to work outdoors.
  • 50 hour work weeks are typical, schedule varies depending on site operational needs, flexibility required.

Itar Requirements

  • To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C.
  • 1157, or (iv) Asylee under 8 U.S.C.
  • 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to EEOCompliance@spacex.com *.*

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Common questions

Where is the Materials Engineer, Thermal Protection (Starship) role at SpaceX based?

This role is based in Cape Canaveral, FL.

What degree is required for the Materials Engineer, Thermal Protection (Starship) role at SpaceX?

This role requires a BS.

How many years of experience does this Materials Engineer, Thermal Protection (Starship) role require?

The posting calls for at least 1 years of relevant experience.

What polymers or materials does this Materials Engineer, Thermal Protection (Starship) role work with?

alumina-silica refractory insulators, high-temperature ceramics, technical glass.

What techniques or methods are required for this Materials Engineer, Thermal Protection (Starship) role?

ceramic and chemical lab tools, materials testing, data acquisition setup.