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Chemical Engineer, PCB (Starlink)

SpaceX · Bastrop, TX4w ago

BS-level Process Engineering roles on Crosslinked list a median of $112k (561 that show pay). This posting does not list pay.

Own PCB fabrication processes—plating, etching, metallization—from machine design to mass production

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Worth knowing

Why it is interesting. Build the largest-volume PCB factory in North America, owning plating and etching lines end-to-end

Might not be for you. 2nd shift 5pm-5am plus frequent extended travel for machine buyoffs and startup

Mostly at the benchGeneralistFast-pacedSmall team First industry roleBS acceptable

Adjacent materials rolemetal plating lines, copper etching lines, direct or electroless metallization lines, plasma etching systems

H-1B filings

SpaceX filed 7 H-1B labor applications for scientist and engineer roles from Jan to Dec 2025.

Most common titles: Senior Build Engineer, Starlink Engineer, Propulsion Engineer II. Median filed pay: $120K a year.

From U.S. Department of Labor disclosure data. A filing is a record of past hiring, not a promise about this role, so confirm sponsorship with the employer. Titles and filed pay ·Every employer's filings

Seniority
Entry level
Work
On-site
Type
Full-time
Degree
BS
Experience
1+ yrs
Industry
Electronics
Role
Process Engineering
Schedule
Night shift

Role details

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars. CHEMICAL ENGINEER, PCB (STARLINK) Starlink believes in providing fast, reliable internet to those that need it most. We design, build, and launch the world's largest and most advanced satellite constellation that is capable of delivering high-speed internet to even the most remote locations.

And while our hardware and network are incredibly advanced, we keep the end-user experience impressively simple - our customers have internet within 10 minutes of unboxing. As a Chemical Engineer on Starlink, you will spearhead state of the art production processes for our printed circuit boards (PCBs). You will design and implement environmentally friendly chemical recycling strategies, develop highly capable processes for use in mass production, and become a multi-disciplinary expert in PCB fabrication. Your work will form the backbone for millions of next generation consumer facing devices that we ship directly to customers and businesses all over the world.

From private homes, RVs, planes, or boats, this team plays an instrumental role in leveling the playing field for high-speed connectivity. You will own various PCB production processes, from initial machine design to running hands-on process DOEs, and will interact regularly with senior leadership during critical design phases. By the end of this year, the Starlink factory in Bastrop will be the largest PCB manufacturing facility, by volume, in North America.

RESPONSIBILITIES

Responsible for developing, implementing, and maintaining new and/or improved manufacturing processes, equipment, technologies, and facilities. Examples could include metal plating lines, copper etching lines, direct or electroless metallization lines, water and chemical waste treatment, plasma etching systems, etc.

Analyze production processes and machinery from a first principles, physics-based approach Develop experiments to diagnose and correct manufacturing problems, utilizing robust DOE and statistical methodologies Perform defect characterization and analysis to determine root cause and develop action plans to improve yields Develop project plans, budgets, and cost/benefit analysis for implementation of new processes or machines Own and perform machine activation and testing with a small team of engineers and technicians BASIC QUALIFICATIONS: Bachelor’s degree in an engineering discipline 1+ years of experience in chemical engineering design, analysis, and/or system implementation (internship and extracurricular experience is applicable) PREFERRED SKILLS AND EXPERIENCE: Master’s degree in chemistry, chemical engineering, materials science, environmental, or related technical discipline Hands-on experience working with complex fluid or mechanical based production systems in a professional setting Experience transitioning products from design to manufacturing and scaling to high volume as part of a cross-functional team Self-motivated with strong organizational, written, and oral communication skills Experience with PCB manufacturing processes like metal plating lines, copper etching lines, direct or electroless metallization lines, water and chemical waste treatment, plasma etching systems, etc.

ADDITIONAL REQUIREMENTS: Must be willing to work the following hours: 2nd shift: M-F 5pm-5am Ability to travel frequently for work, potentially for extended periods of time during machine buyoffs and startup Ability to lift 25 lbs. unassisted Lifting, standing, climbing, bending, grasping, sitting, pulling, pushing, stooping, stretching, and carrying are generally required to perform the functions of this position ITAR REQUIREMENTS: To conform to U.S.

Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here .

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status. Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to EEOCompliance@spacex.com .

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Common questions

Where is the Chemical Engineer, PCB (Starlink) role at SpaceX based?

This role is based in Bastrop, TX.

What degree is required for the Chemical Engineer, PCB (Starlink) role at SpaceX?

This role requires a BS.

How many years of experience does this Chemical Engineer, PCB (Starlink) role require?

The posting calls for at least 1 years of relevant experience.

What polymers or materials does this Chemical Engineer, PCB (Starlink) role work with?

copper, metals.

What techniques or methods are required for this Chemical Engineer, PCB (Starlink) role?

DOE, defect characterization.