Thermal Spray Development Engineer

Role details

NxEdge is a world class company providing vertically integrated solutions to the Semiconductor market. Our expertise in Engineering Material Coatings (EMC) allows global leading chip manufacturers and OEM equipment makers to achieve next generation technologies.

This role sits at the intersection of materials science and advanced engineering, focused on developing innovative coating solutions—particularly for high-performance applications in semiconductor capital equipment. You'll work with cutting-edge technologies like ceramics and suspension plasma spray to engineer surfaces that meet rigorous functional demands.

As a key member of the Engineering Center of Excellence in Boise, ID, you'll:

• Lead the design and optimization of thermal spray coatings
• Collaborate across teams—from suppliers to customers—to turn ideas into real-world commercial products
• Use advanced analytical techniques and Design of Experiments (DOE) to fine-tune processes
• Apply hands-on skills with equipment and data analysis to solve complex coating challenges

Whether you're improving performance, driving product roadmaps, or troubleshooting surfaces, this job is all about translating deep technical knowledge into high-impact solutions.

Essential Duties and Responsibilities

• Integrate principles of materials science and coating physics to advance coating solutions for semiconductor capital equipment.
• Collaborate cross-functionally with customers, suppliers, and internal stakeholders to capture market requirements and shape coating material roadmaps.
• Identify emerging application opportunities and develop innovative solutions for complex surface technology challenges.
• Lead end-to-end product development, from concept design through to commercialization, ensuring performance and reliability targets are met.
• Resolve coating-related issues by applying scientific analysis and engineering principles.
• Apply advanced Design of Experiments (DOE) methodologies to optimize coating parameters under multivariable conditions.
• Conduct detailed evaluations of coatings through micrograph analysis and interpretation of analytical performance data.

Qualifications

• PhD, Master’s, or Bachelor's Degree (with equivalent experience) in Materials Science, Engineering, or a related technical discipline.
• In-depth knowledge of thermal spray technologies, particularly ceramics and suspension plasma spray.
• Strong background in coating characterization and performance analysis.
• Hands-on expertise with thermal spray equipment and process controls.
• Demonstrated leadership in technical product development and cross-disciplinary project teams.
• Exceptional communication skills—both written and verbal—to articulate complex technical concepts.
• Highly self-motivated with a proactive, collaborative, and customer-focused mindset.
• Experience with semiconductor capital equipment is a strong plus.

What we Offer

• A collaborative environment where innovation drives impact
• Opportunities to shape next-generation coating technologies
• Access to state-of-the-art equipment and a dynamic technical team
• Competitive compensation and professional development support

Physical Demands

• Extended periods of sitting, talking, walking, computer work, and communicating with various people in many ways
• Ability to lift up to 35 pounds, by self, in a safe manner

Values

• Safety – both physical and mental
• Respect
• Excellence