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Sr. Materials Engineer, Metals (Starship)

SpaceX · Starbase, TX2mo ago

BS-level R&D / Research roles on Crosslinked list a median of $125k (354 that show pay). This posting does not list pay.

Own metallic materials from inception to flight for Starship, including properties, failure analysis, and manufacturing reliability.

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Worth knowing

Why it is interesting. Direct impact on the most ambitious rocket program, with hands-on fractography and metallography on cutting-edge aerospace alloys.

Might not be for you. Demanding work conditions at a remote site, with extended hours and weekend work expected.

Bench and deskDeep specialistFast-paced Senior hires only

Adjacent materials roleDevelop physical, mechanical, and thermal properties for materials; fractography, metallography; aerospace metals including nickel-based alloys, stainless steels, aluminum alloys, titanium alloys

H-1B filings

SpaceX filed 7 H-1B labor applications for scientist and engineer roles from Jan to Dec 2025.

Most common titles: Senior Build Engineer, Starlink Engineer, Propulsion Engineer II. Median filed pay: $120K a year.

From U.S. Department of Labor disclosure data. A filing is a record of past hiring, not a promise about this role, so confirm sponsorship with the employer. Titles and filed pay ·Every employer's filings

Seniority
Senior
Work
On-site
Type
Full-time
Degree
BS
Experience
5+ yrs
Industry
Aerospace
Role
R&D / Research

Role details

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars. SR. MATERIALS ENGINEER, METALS (STARSHIP) Our elite Starbase team is working on the toughest and most audacious project on our planet; making humanity multiplanetary. This challenge isn’t for everyone – the working conditions can be hard on a desolate beach at the southernmost tip of the state – but hardcore projects require hardcore people.

Our vehicles and launch infrastructure are pushing the limits on performance and require us to push the limits of materials. Developing new materials, new processes and quickly solving problems is critical to advancing our mission. If you are a high performing engineer, want to immerse yourself in never-before-solved challenges, and are excited to put in the effort to make this goal a reality, we want to hear from you. As a member of this team you can expect a dynamic role doing what you’re best at. Our team is building high performance flight hardware, a high-volume rocket production line, and a launch system that can rapidly and reliably launch and land our rockets.

Your skills, advanced knowledge and hands on expertise in high performance metals and materials will be help us push this envelope.

RESPONSIBILITIES

Own outcomes of critical materials to our program. Oversee the entire scope of a material from inception to flight. Develop physical, mechanical, and thermal properties for materials. Perform root cause investigations using fractography, metallography, and testing. Develop and implement reliability improvements in designs and manufacturing. Work directly with engineers developing the flight hardware to ensure proper utilization of materials. Collaborate with other engineers, subject matter experts, and technicians to solve complex material and processing challenges on our current and next generation vehicles.

BASIC QUALIFICATIONS

Bachelor’s degree in materials science or engineering. 5+ years of professional, research, and/or internship experience working on metallics in a materials engineering role. PREFERRED SKILLS AND EXPERIENCE: Master's degree or PhD in materials science or engineering. 10+ years of professional work experience in a materials engineering related role. Demonstrated experience where quick thinking and tangible problem-solving skills play a critical role. Demonstrated experience fostering an environment of extremely high personal accountability and responsibility. Understanding of mechanical testing methods for metals.

Familiarity with standard testing methods for materials and development of design allowables. Experience with failure analysis and fractography including characterization techniques such as Scanning Electron Microscope (SEM), and metallographic analysis. Knowledge of aerospace metals including nickel-based alloys, stainless steels, aluminum alloys, and titanium alloys. Hands-on experience in a manufacturing environment. ADDITIONAL REQUIREMENTS: Ability to work extended hours and weekends as necessary. Infrequent travel to other SpaceX sites such as California or Florida. ITAR REQUIREMENTS: To conform to U.S.

Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here .

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status. Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to EEOCompliance@spacex.com .

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Common questions

Where is the Sr. Materials Engineer, Metals (Starship) role at SpaceX based?

This role is based in Starbase, TX.

What degree is required for the Sr. Materials Engineer, Metals (Starship) role at SpaceX?

This role requires a BS.

How many years of experience does this Sr. Materials Engineer, Metals (Starship) role require?

The posting calls for at least 5 years of relevant experience.

What polymers or materials does this Sr. Materials Engineer, Metals (Starship) role work with?

Nickel-based alloys, Stainless steels, Aluminum alloys, Titanium alloys.

What techniques or methods are required for this Sr. Materials Engineer, Metals (Starship) role?

Fractography, Metallography, Mechanical testing.